Blast Furnace Coal Injection System Manufacturers

What is the working principle of the blast furnace coal injection system control system?
The blast furnace is the heart of the steel industry, with complex chemical reactions and physical processes, and continuously produces the steel cornerstone that supports modern society. Belloni (Jiangsu) Pump Manufacturing Co., Ltd. has deep accumulation and technological innovation in the field of fluid control. The blast furnace coal injection system is some of the technical achievements of Belloni (Jiangsu) Pump Manufacturing Co., Ltd. It is like the nerve center of the entire system, responsible for monitoring, regulating and optimizing the coal injection process of coal powder to ensure the stability and efficiency of blast furnace smelting. Belloni (Jiangsu) Pump Manufacturing Co., Ltd. has invested a lot of R&D energy and is committed to developing advanced and reliable control systems to meet the strict requirements of blast furnace smelting.

1. The blast furnace coal injection system is a control system designed for the blast furnace coal injection system. Its core is to achieve precise control of coal powder injection. The system integrates advanced PLC (Programmable Logic Controller) technology, sensor technology, data processing and analysis technology, and human-machine interface (HMI) technology to form a closed-loop control system to ensure the accuracy, stability and reliability of coal powder injection.
PLC control technology: PLC, as the core brain of the control system, is responsible for receiving real-time data from various sensors, such as coal powder flow, injection pressure, internal temperature of the blast furnace, etc., and processes and analyzes these data according to the pre-set control logic and algorithm. According to the analysis results, PLC intelligently adjusts parameters such as coal powder injection volume, injection speed, and injection pressure to meet the real-time needs of blast furnace smelting. PLC also has a fault self-diagnosis function. When the system is abnormal, it can issue an alarm in time and take corresponding protection measures to ensure the safe operation of the system.
Sensor network sensor network is an important part of the control system. It is spread throughout all aspects of the blast furnace coal injection system and is responsible for real-time monitoring of various parameters in the process of coal powder preparation, transportation, and coal injection. These sensors include flow sensors, pressure sensors, temperature sensors, etc. They can accurately sense subtle changes in coal powder flow, pressure, temperature, etc., and transmit these data to PLC in real time for processing. The high precision and high reliability of the sensor network provide a strong guarantee for the precise control of the control system.
Data processing and analysis technology: After receiving the real-time data from the sensor, the control system will use advanced data processing and analysis technology to deeply mine the data. Through statistical analysis, trend prediction, pattern recognition, etc. of historical data, the control system can discover potential problems in the coal powder injection process and take optimization measures in advance. The control system can also dynamically adjust the coal powder injection strategy according to the actual needs of blast furnace smelting to achieve the best smelting effect and economic benefits.
Human-machine interface technology: The human-machine interface is a window for operators to interact with the control system. Beroni (Jiangsu) Pump Manufacturing Co., Ltd. has designed an intuitive and easy-to-use human-machine interface for the blast furnace coal injection system, so that operators can easily grasp the operating status and various parameters of the system. Through the human-machine interface, operators can monitor the coal injection situation in real time, adjust coal injection parameters, view historical data, receive fault alarms, etc. The human-machine interface also provides rich report and chart functions to help operators better understand system performance and optimize management.

2. The Beroni blast furnace coal injection system control system has achieved precise control and intelligent decision-making in technology, and has also demonstrated unique technical highlights in many aspects.
Highly integrated: The system adopts modular design, and each functional module is highly integrated, which reduces the complexity and maintenance cost of the system.
High reliability: The system adopts redundant design and fault self-diagnosis function to ensure the high reliability and stability of the system.
Easy to expand: The system supports flexible configuration and expansion to meet the coal injection needs of blast furnaces of different sizes.