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Carrying capacity and stability structural design of furnace bottom roller
Strengthening structural design:
Finite element analysis (FEA): Beloni Pump Manufacturing Co., Ltd uses computer CAD-aided design system to perform finite element analysis of furnace bottom roller, simulates the stress conditions under different working conditions, optimizes the cross-sectional shape, wall thickness and support structure of the roller body, and ensures that the roller body can still maintain sufficient rigidity and strength under high load.
Reinforcement rib and support design: Add reinforcement ribs inside or outside the roller body to improve the overall bending and torsion resistance of the roller body. Optimize the support structure design to ensure that the roller body is evenly stressed during operation and reduce vibration and deformation.
Thermal stress relief design: Considering that the furnace bottom roller works in a high temperature environment, the influence of thermal stress should be fully considered during design, and the influence of thermal stress on the stability of the roller body can be reduced through reasonable cooling water channel layout or material selection.
Precision machining and balancing:
High-precision machining: Beloni uses various metal cutting equipment to perform high-precision machining on the furnace bottom roller to ensure that the surface finish, dimensional accuracy and geometric tolerance of the roller body meet the design requirements.
Dynamic balancing correction: Each furnace bottom roller undergoes strict dynamic balancing correction before leaving the factory to eliminate unbalance factors, ensure that the roller body can run smoothly at high speed, and reduce vibration and noise.
Material and structure of water-cooled roller Multi-layer water channel design
Selection of high-quality materials:
Corrosion resistance and thermal conductivity: Beloni uses stainless steel or alloy steel with high corrosion resistance and good thermal conductivity as the main material of water-cooled roller. For special working conditions, special alloys or composite materials can be customized to meet higher requirements.
Material heat treatment: Appropriate heat treatment is performed on the selected materials to improve the hardness and wear resistance of the materials while maintaining their good toughness and fatigue resistance.
Multi-layer water channel optimization design:
Flow channel layout: CAD-assisted design software is used to accurately layout the multi-layer water channels inside the water-cooled roller to ensure that the cooling water can flow evenly and efficiently through the roller surface to achieve rapid cooling.
Flow distribution: By optimizing the size and shape of the flow channel, the cooling water is reasonably distributed in the multi-layer water channel to avoid local overheating or overcooling.
Leakage prevention and sealing: High-quality seals and advanced sealing technology are used to ensure that the cooling water will not leak during the circulation process. At the same time, the water channel interface is specially treated to improve the sealing performance and service life.
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